Description
Blanching (French blanchir) is a method of cooking vegetables, fruit or meat. Thanks to blanching, meat will remain more succulent on further heat treatment. Furthermore, this heat treatment method is used for easier removal of membranes. For fruit and vegetables, blanching is used to remove the skin on fruits that is too stiff or too thick, such as tomatoes, peaches, apricots, and the like.
Due to the short-term exposure to higher temperatures, vitamins, taste and color will be retained in the food, but micro-organisms may be destroyed, which could cause damage by subsequent preservation. This will preserve higher quality of food, for example, frozen vegetables have a fresher color and more pronounced taste. Some food (spinach) lose an unpleasant taste after cooking.
The basket blancher is designed for high-performance blanching and cooking of a wide range of products followed by rapid cooling.
Products:
- -macaroni (spaghetti and pasta)
- -rice
- -legumes
- -sea food
- -pieces of vegetables, fruit, mushrooms
- -pieces of meat and fish
Construction and working princinple
The basket blancher has a modular design. The first section consists of a working vessel with a duplicator for the heating medium, a tilting net basket, a hydrodynamic mixing system, a recirculation system and a water filtration system.
The second cooling section consists of a working vessel with a duplicator for the cooling medium, also equipped with a hydrodynamic stirrer for maximum transfer of cold from the ice water to the product, a mesh basket for product unloading, and a water filtration and recirculation system.
Innovative hydrodynamic stirrer is able to provide maximum heat transfer between the product and heat transfer medium, that allows shorter duration of blanching or cooking and further perfect balanced processing of product from all sides.
The product is placed in water heated to the desired temperature. The optimum product to volume ratio varies depending on the product and is determined empirically. At the end of the cooking process, the operator lifts the basket at the push of a button, which is equipped with pneumatic, hydraulic or electromechanical drive (depending on the working vessel volume and the customer’s needs).
Pri zdvihnutí koša stekajú zvyšky vody späť do pracovnej nádoby, pre intenzívnejšiu separáciu vody je k dispozícii funkcia vytriasania koša. Pri väčšom naklonení koša dochádza k vykládke produktu do chladiacej sekcie.
V druhej sekcii sa produkt podrobuje intenzívnemu ochladzovaniu v krátkom čase a potom pomocou podobného vyprázdňovacieho systému sa vyloží do prijímacieho zásobníka a pokračuje na ďalšie spracovanie.
Celý objem vody nachádzajúci sa v systéme prejde kontinuálnou filtráciou vody, drobné kúsky produktu zachytia filtračné nerezové sieťky, nezhoršujú sa vlastnosti používanej vody a kvalita hotového produktu.
Výhody:
- -Jednoduché varenie/ blanšírovanie a vykládka produktu
- -Garancia najvyššej kvality a rovnomerného spracovania produktu
- -Kontinuálna filtrácia vody
- -Intenzívna cirkulácia vody medzi výmenníkom tepla alebo špirálami pomáha maximalizovať prenos tepla medzi vodou a produktom, čo znižuje čas spracovania produktu
- -Úspora vody – vďaka stálemu čisteniu vody zostáva dlhšie čistá. V závislosti od koeficientu unášania vody s produktom, je možné úplne eliminovať výmenu vody v systéme, stačí len dopĺňať čerstvú vodu.
- -Jednoduchá a spoľahlivá konštrukcia v súlade s FDA normami
- -CIP čistenie
- -Vyrobené v EÚ s použitím európskych materiálov a komponentov
- -Jednoduché použitie a údržba
- Jednoduché ovládanie
Spracovaný produkt je bez poškodenia, zachováva si všetky prospešné látky, vitamíny a živiny. Prednosťou zariadenia je jeho univerzálnosť so širokou možnosťou využitia. Zariadenie môže byť nakonfigurované tak, aby spracovávalo rôzne produkty (v závislosti od druhu spracovania a typu produktu).:
- Mäkké morské plody, také ako mušle bez panciera alebo krevety
- Rôzne druhy cestovín
- Zelenina
- Hríby
- A mnoho ďalších
Procesy:
- Dezinfekcia (pomáha ničiť choroboplodné zárodky)
- Zmäkčovanie
- Deaktivácia enzýmov
- Čiastočné odstránenie vzduchu z produktu
- Čiastočné odstránenie vody z produktu
https://normit.com/2019/11/13/3013/
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